EWD-L-MSTJ4 Series of intelligent elevator weighing device technical documents of the [user manual]
U s e r s G u i d e
EWD-L-MSTJ4
(V2.2)
EWD-L-MSTJ4 Series of intelligent elevator weighing device technical documents of the [user manual]
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Note:
the system is applicable to "moving car" elevators. Please read the following sections carefully before using.
Notice:
in any case, we are only responsible for the quality of the products within the warranty period.
Statement: due to technological progress, the company reserves the right to change the product;For the technical parameters,
please refer to the random product manual.
Table of Contents
Product Overview
一、“EWD-L-MSTJ4”The main functions and characteristics of the weighing device
二、
“EWD-L-MSTJ4” Weighing Device Working Principle
………
P3
三、
Controller and display appearance and description
………
P5
四、Controller interface diagram and description
………
P6
五、Controller dimensions
………
P8
六、
Installation of sensors and controllers
………
P9
Installation &
Adjustment
七、
Button function and instruction code meaning explanation Sensor dimensions
and installation location diagram and installation precautions
………
P10
八、
System debugging methods and instructions (self-learning)
………
P12
1.Elevator Rated load rang setting
………
P13
2.No-load self-study mode of work
………
P14
3.The amount of self-learning work mode
………
P14
九、Multiplier parameter setting and description (auxiliary function)
………
P15
System Characteristics
十、Technical Specifications
………
P16
Promise
………
P17
Other
Attachments
P18
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System overview
.
“EWD-L-MSTJ4”The main features of the weighing device:
1. When the product is working normally, the internal payload of the cage can be directly displayed. The self-study
process is simple to operate.
2. Intelligent programming and control process, according to different customer needs, can adjust the percentage of
load corresponding to any of the 4-way switch signals output by the controller and the output of turn-off/turn-off, and
modify the output mode of analog quantities.
3. Intelligent sensor: choose high-precision XCL-YL-C tension sensor to directly detect the change of load of the car;
4. Wide measurement range (the payload can be set manually according to the demand), high positioning accuracy and
intelligent temperature compensation.
5. The electrical performance conforms to the standard requirements of "international electrotechnical commission
(IEC)";
6. The core is composed of a high-precision load sensor and a high-performance monolithic microcomputer.All
working parameters can be set on site.
7. Output full-load and overload signals directly according to the change of cage payload;.
8. With the ability of manual fine-tuning correction of working parameters, the error of elevator after decoration can be
manually corrected to achieve the purpose of accurate measurement.
9. Unique sensor + controller design structure, simple wiring.
10. From the perspective of the user, it is easy to install and debug, reduce the additional cost in the user's use, and the
performance price is higher.
. “EWD-L-MSTJ4”working principle
With the development of elevator technology, the influence of elevator weighing device on its performance
cannot be ignored.The elevator is in urgent need of high precision, high reliability and multifunction of weighing
device.With the continuous development of sensor technology and microcomputer, a high-precision c-type 25Kg
sensor is used to detect the electrical signals generated by the elevator cage due to the change of load.High precision
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sensor: serial communication technology is used to transmit the sensor in a high precision and long distance.The sensor
is equipped with 8m signal transmission cable;At the same time, the single chip microcomputer in the controller is
used to carry out scientific calculation and processing, and the final accurate direct display of the cage payload in the
controller digital hang, realizing the working function of weighing the elevator cage payload.Controller and load
sensor Appearance
三.Controller, sensor, display (optional) appearance
1.Elevator load weighting device“EWD-L-MSTJ4”Controller
EWD-L-MSTJ4
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2.High precision C sensor
Model
Display
XCL-YL-C appearance of
sensor
The cable length of the directly connected sensor is 8 meters
by default.
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3.LED large-screen display (optional)
Model
Display
Display
Qualification
definition
Brown
DC24V+
Wire Length 6m
Blue
com
Black
Signal +
Gray
Signal -
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四.Controller interface diagram and description
1. Controller interface diagram
2.Controller port details
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Function
Explanation
PJ
Switching
1
J1Relay COM port
With the P2 to produce effective logic
Function
Be programmed
as“J1
J4”(No load - over
load)output signals to
participate in elevator logic
control.
2.Max loading Capacity
DC/AC 24V/500mA
2
J1Relay Output
system default“J1”5Kg No load Dynamic open
output
3
J2J3J4 Relay com port
With P4.P5.P6to produce effective logic
4
J2 Relay Output
system default“J2”
Light load Dyn. Close output
5
J3 Relay Output
system default“J3”
Related load Dyn close output
6
J4 Relay Output
system default“J4”
Overload Dyn,open output
PM
Lock
1
Lock signal COM port
Note the voltage difference and the connection polarity when connecting
2
DC+24V lock signal Can
access the door lock signal and
brake signal
PX
Analog
3
010V;100V;Analog
voltage output
Used for pre-torque compensation of the drive system
4
COM Connect the governor to
the analog common
PV
Power supply
System power supply portAC/DC 24V200mA
PG
Sensor
connection
port
P
G
1
EWD-L-MSTJ4 controller
contact XCL-YL-C sensor
SW
toggle
switch
Toggle switch for system debugging
Displ
ay
External
monitor
connection
port
Port access black and gray signal linePower supply:DC+24V/500mA
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It is absolutely impossible to connect the output port other than the "PV" device directly to the external power
supply, which may cause permanent damage.
(Note:
PX
and
PM
port with Polarity requirements and voltage rating requirements)
五、Controller Dimensions
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Installation and debugging
六、Button Function and Instruction Parameter Code Meaning Description
Note: (1) Press the button, meaning to release the button after one press.
(2) Hold down the button, meaning according to the requirements of a long time to hold down
the button.
1.Button Meaning and Function Description
No.
Button icon
Function
Explanation
1
Set and confirm ButtonSET
Set a parameter and confirm the internal data function
2
Switch / cursor shift Button(SHIFT)
Used to switch the digital display digit
3
Data increase ButtonADD
Change the internal value of the parameter
2.Button to use method description
Set and confirm buttonInstructions
When power is displayed, press itEnter the parameter setting statusby and button Enter the setting parameter
Can be set accordingly.Finish setting pressbutton checkSave the parameters.
Switch / cursor shift buttons Instructions
In the parameter setting statepress once The cursor moves one by one to the last onePress the toggle / cursor shift button
And cycle back to the first place.
Data increase buttonInstructions
In the parameter setting statepress onceAdd one to the cursor bit data, add the maximum value of the set data and then cycle
back to the minimum value of the data.
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3.With the decimal point of the parameters of the process of adjusting the use of key
examples:
After powering on the product, press button to enter the instruction setting state. When "00000" is displayed, press button
to move the flashing cursor to the last digital tube. Presskey to adjust the digital display to "00001", pressbutton to enter
the command parameter setting state, digital display "dd - c", press buttons to enter this Parameter modification mode, display
"00001" means that the decimal point is 1 bit. Press and to change the digital tube display to "00002", press key
to confirm this parameter is modified, the digital tube decimal point will move one by one. (Note: other instruction item parameters
can be modified and confirmed in accordance with this method.)
4.Instruction Parameter Code Meaning Description
No
Instruction
parameter code
Function
code
Code
default data
Function and explanation
1
00001
dd--c
00001
Display the decimal point position setting, the factory default for the 1-bit
display "00001", adjustable 4 decimal point adjustment
2
00002
Lc--01
1000.0
The amount of load range set, according to the different capacity of the
elevator directly to the manual set to the load range can be
3
00003
Bj--1
0005.0
J1 for the no-load signal output corresponding to the car load, the default
setting elevator car load 5.0kg.
Bj--2
0005.0
J2 for the light load signal output corresponding percentage, the default
setting for the amount of 5% output action,
BJ--3
0090.0
J3 for the full load signal output corresponding percentage, the default setting
for the amount of 90%,
BJ--4
0105.0
J4 for the overload signal output corresponding percentage, the default
setting for the amount of 105%,
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4
00004
BJ-HL
BJ1-L
J1 relay dynamic output, dynamic (L)
BJ2-H
J2 relay moving output, moving together(H)adjustable
BJ3-H
J3 relay moving output, moving (H) adjustable
BJ4-L
J4 relay dynamic output, dynamic (L)
5
00005
Da--c
Da-00
Analog output mode corresponds to P9 ~ P10 terminal port output 0 ~ 10V
Da-01
Analog output mode corresponds to P9 ~ P10 terminal port output 10 ~ 0V
6
00006
HELP-
---01
Restore factory settings
7
00007
B2--c
B2-01
The multiplication parameter is set, the multiplication value is 1 times the
amount of load, and the value of "01~99" corresponds to the 1-99 times of
the amount of load can be adjusted; The modification of the doubling
parameter shall take effect after the load is confirmed after the completion of
learning
8
00008
L-H-2
LL--1
The controller learns the no load parameter;
HH--1
The controller self - learns the load parameter
9
00009
l-h-2
1000.0
Fine-tuning the coefficient setting to fine-tune the learning results
七、System debugging methods and instructions (self-learning)
Here to lift the amount of 1000Kg as an example to describe the load range setting and "no load and the amount of two
self-learning" process
Before the system debugging
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.Products must be in strict accordance with the "EWD-L-MSTJ4 user manual" for self-learning, otherwise it will cause the product
can not be used and product measurement accuracy is not accurate.
.Before commissioning, it is necessary to specify the weight of the car. The weight of the truck can not exceed the total range of the
sensor. Otherwise, the sensor will be damaged and the product will not be used
.
1. Elevator rate-load range setting
Note:①1. Product digital tube display the default decimal point to 1, the unit is Kg, For example :the case shows
"1000.0", that is,1000kg.
Check that the sensor wiring is correct;
Confirm the signal grade and polarity of the product
terminals, and after the plug is firmly connected, the product is
powered on and the digital tube is displayed normally
NO
System digital tube normal display
press
【■】
Set the key to enter
the command selection stateWhen show 00000press
and 【▼】button Change the digital tube display to00002After
the load range setting commandpress【■】when showLc--01
press again
【■】
Enter the load scale to modify the state
press
and 【▼】Change the digital tube display to1000.0press【■】
Confirm and save the range of 1000Kg of dataExample: elevator
capacity of 1000kg, that is, the amount of load range set to 100%
of the amount of "1000.0" can)
Ensure that the power supply circuit and the sensor are
connected properly after power supply.
Yes
s
yes
Restore factory default method
Double-click the quick recovery method Turn on
the powerpress same time and 【▼】10slater
when show
HELP-
The internal setting has been
restored to the factory settings
Instruction parameter confirmation methodTurn on
the powerpressenter00000Command
selection interface
press
and
【▼】
Change the
digital tube display to
00006
press
【■】
enter
help-
press again【■】,to restore the factory settings.
yes
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2.Elevator no-load self-learning process
Attention:Before the no-load self-learning of the product, there must be no load and debris in the car,
otherwise it will lead to a large error in the weighing effect.
Product no-load - load two points self-learning process, must be "LL-01" to learn no-load, "HH--1" and then load,
otherwise it will lead to the product can not be used.
Yes
Has been successfully completed the
elevator rated load range set, the elevator
car weight and rated load no longer
change
Yes
Elevator due to late decoration, car
weight has changed, or because the
customer needs to modify the rated
load.
Follow the first step to complete the elevator scale
setting operation.
NO
n
No
Contact power supplypressEnter the command
selection statewhen show“00000”press
andChange the digital tube display to“00008”
presswhen show“L-h-2”pressto enter
the command parameter modification state when
show “LL-01In the car when no loadpress
to confirm and save the load data of the empty car
at this timeSave success show "HH - 1", thus no
longer successful learning.
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3.Lift the amount of self-learning process
After successful completion of the no-load self-learning
process, add 100% of the load weight to the elevator car
when the product "HH-1" is displayed. (For example, this
elevator is set to 1000Kg, The weight of the weight of
1000Kg), press the key to confirm and save the load
data of the car. When the digital display "1000.0", this time
shows the car is the actual load value, the flag from the
self-learning completion.
Digital display of the current load
data, this mark the product from the
successful study, into the normal
working condition.
No
Due to self-learning misuse (elevator
load and weight changes), resulting in
digital tube display weight and car load
does not match or the error is too large,
you need to restore the factory settings,
re-self-learning.
Restore factory default method
Double-click the quick recovery methodTurn on the
powerpress same time and 【▼】10slaterwhen
showHELP-”,The internal setting has been restored
to the factory settings
Instruction parameter confirmation methodTurn on
the powerpress【■】enter00000Command selection
interfacepress and 【▼】Change the digital tube
display to00006press【■】enterhelp-press
again【■】,to restore the factory settings.
yes
yes
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八、
Multiplication parameter setting process description (auxiliary function)
Note:Repeated parameter debugging must be in the product after the completion of Chapter 8 product self-learning process before
they take effect. Multiplier parameter adjustment range of "01 ~ 99", that is, the product multiplier for the amount of 1 to 99 times the
amount for customers to choose. The product default multiplier parameter value is 1 times the amount of time to restore the factory
settings after the product multiplier parameters are restored to the product default multiplier parameter value of the rated load of 1
times.
1.Multiply parameter setting process
2.For Example
Has completed the amount of 1000kg self-learning process of the product, into the normal working condition. At this time digital
tube Display "1000.0" for the current car payload value of 1000kg.
According to the above parameter setting process will be multiplied parameter value is set to "bz-05", and successfully saved 5
times Parameter value. At this point the product light load action load value from the original 1000kg * 5% = 50kg also doubled, this
When the product in the 1000kg * 5 * 5% = 250kg output light load switch signal. And so on, the load signal and
The load value of the overload signal is also increased by 5 times. The output of the product will also be based on the load of the
elevator,Corresponding to 5 times the value of the analog output changes.
System Features
十、
Technical Specifications
1
Application
Suitable for all traction, hydraulic, strong drive elevator use (load range depends on sensor range)
2
Manual revision
fine-tuning mode
The learning error can be modified and fine-tuned manually.
When the system is displayed normally,Press to enter the instruction selection state, and when "00000" is
displayed press and【▼】button to change the digital tube display to "00007". "Press 【■】 key to display
"bz - c", press the key again to enter the command parameter to modify the state, the product digital hanging
display "bz-01" (after the two digital display "01" That is doubled.
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3
Sensitivity
Elevator rated load /1000 (2.1kg for 1T load) [This indicator will be affected by the mechanical properties
of the elevator]
4
System Error
≤0.25(540)
5
Non-Linearity
≤0.25
6
Output Mode
Programmable
4-way switch
signal
4-channel programmable output modes are: No load, light load,rated load,
overload (customer may set the changing range freely)
Each channel can be programmed as dynamic Close or Open contact
Contact CapacityDC/AC 48V/100mA
Linear analogue
Full compensation range 010V;100V
7
Ambient
Temperature
-2055
8
Relative Humidity
20%90RH
9
Reaction Time
≤0.25 seconds
10
Power supply
AC/DC24(±10%)V200mA
11
Installation Place
Load sensor :Above the bearing beam
Controller :control Cabinet in machine room
12
Overall Size
Controller parts116×90×40 mm3
13
Display
Display Size370×120×35mm3
Installation spacing195mm
Use of strength exceeding the limit parameters listed above may result in abnormal system operation or
permanent damage.
Promise
If this system appears any quality problem of product itself in 1 year after delivery, it will be replaced freely
damage of the product seal will not be dealt with
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For any requirement of special functions, make it out by mail.
Any system abnormality in adjustment or operation, please contact our company directly.
Other
Packing list
EWD-L-MSJ4 Controller
1set
Φ4×40mm Fastening Screw sets
4sets
Load sensor
according to customer's
requirement
User’s Guide 1piece
Display 1plece
Address
Xi’an Excellent Electromechnical Co.,Ltd
ADD:7DBlock A, Olympic Building, 14th Chang An North Road, Xi'an,
Shaanxi,China
TEL:(029)88416613 85565714/8478
FAX
(029)85565714-886
Postal Code:710061
Technical Support
0086-18092639750 0086-18092639752
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4-Φ8.5
15
10
2-M6
14
40
2013.5
Attached page:
XCL-YL/C sensor size and installation position diagram and installation precautions
1. Sensor size diagram:
Force transfer plate size
45
10
50
20
12
2-M8
12
M5
1.5×45°
1.5×45°
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2.Installation Method
3. Precautions for installing the controller and sensor
3.1 The controller part should be installed in the control box on the
top of the car, and it is better not to be close to the elevator
electronic weighing device transformer, governor and other
equipment. In all cases, sensors and controllers shall be installed
away from heat sources;
3.2 "C" type sensor The sensor is installed above the bearing beam,
and the connection between the controller is better than 110V, 220V and other power supply in the same wiring slot;
3.3 Connect the sensor wiring port to the PG port of the controller, and connect PV to the power line according to the
requirements of the weighing device. Be sure to pay attention to the voltage level;
3.4 Power on the weighing device after the check is correct, and the controller shall be displayed in the corresponding
working mode.
The green part is welding accessories,
tatally 2, each "left , right, back" 2
welding points; The user can weld the
Fukien with the load-bearing beam.